From: £99.96

3D-Lite features a base with 3-Dimensional Polyester fabric which contributes to increased strength. 3D-Lite is available in sheets in three different thicknesses – 3mm, 5mm and 7mm. It is used for therapuetic splinting and bracing and also suitable for larger applications. It is our thickest material and supplied in larger sheets.




3D-Lite Features and Benefits

  • Increased strength from the 3-Dimensional Polyester Fabric
  • You can choose between 3 different thickness, each one suitable for different applications:


  • Small joint and small anatomy. Excellent for rheumatoid patients.

5mmCAMP 062011 3D Close up web copy

  • When more stability is needed, humeral fracture bracing, tibia fracture bracing, elbow splints, paediatric TLSOs.


  • An extremely rigid material. Very suitable for adult TLSO’s and other applications where maximum rigidity is required.

Additional information


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100% free from isocyanates

            zero negative effects to your health

X-Lite® has been engineered to benefit the environment and your health in more ways than one. It’s unique structure and features makes it the ideal alternative to industry standard casting materials.

Non-toxic material:

For the industry standard synthetic casting tapes, the isocyanates have negative effects on your health such as irritation and asthma, requiring special ventilation equipment, apron, gloves and a mask in order to protect the therapist. In the manufacturing process for all X-Lite® materials, any toxic instances are extracted, making it 100% free from isocyanates and fibreglass.

Less waste:

Due to the robust nature of X-Lite®, you are able to reheat it any number of times, therefore allowing the therapist to use all of the material without having to waste any. This is especially impressive when compared to the standard market material which isn’t reusable, causing a lot of waste.

Ideal material:

The cotton resin and reactive impregnation means that there is no risk for the patient or therapist. Less material is required requiring only two layers therefore less material will be used. It is patient friendly, economic and safer for health and the environment.

Instructions for use:

• X-Lite® should be heated in a splint bath set at 68-70°C.

• Heat 3D-LiteTM in an oven set at 80° C or an infrared oven 60° C for 1.5 min. You can also use a heat gun for smaller pieces.

• X-Lite® sheets should be immersed in water for approximately 1 minute and the rolls approximately 3 minutes. Make sure the water penetrates the rolls.

• Always ensure that the material is properly heated before you start working.

• Use tongs to remove X-Lite® from the water bath to avoid direct contact with the water. 

• Allow excess water to drain from the material. The material itself will not become warm.

• Protect and cover any wounds or scarring with appropriate dressings.  For fracture casting or splinting apply stockinette and procced with undercover padding to protect the skin before applying the material.

• Spot heat areas on the splint for permanent bond of accessories, straps and hook.

• Re-shape any number of times for the same patient. Reheat unused leftovers and rolls.

• Make small changes by spot heating a completed cast or splint with a regular hairdryer. Always keep your own hand close to the area you heat to avoid burning the patient.

• Cool the splint or cast with cold packs or ice spray for faster setting.

View our full X-Lite® range in our latest catalogue!

For tips and tricks for fabricating a variety of splints with X-Lite®, view our step-by-step guide.

For video tutorials using X-Lite®, have a look at our playlist on YouTube

MSDS certificate